As part of its Command, Control, and Monitoring
Technologies development efforts, the Kennedy Space Center is working in
partnership with the Johnson Space Center and a commercial partner (Invocon
Inc.) to develop a suite of stand-alone Micro-Wireless Instrumentation
devices for space applications. This system addresses several major problems
facing the United States aviation and space efforts including the following:
- Instrumentation
is critical for spacecraft; however, it has been expensive to add instrumentation
to the Space Shuttle because of the high integration
costs of interfacing with existing Shuttle systems. For example, adding
a single sensor may require power and data wiring to be installed from
the sensor to a central instrumentation system some distance away.
Each zone the wire crosses results in significant labor costs to update drawings,
revise existing procedures, and modify Shuttle flight software.
- Wiring
on aircraft and spacecraft has been a cause of numerous anomalies
and failures. For example, a Space Shuttle wiring short circuit 5
seconds into the flight knocked out computer buses interfacing with
two of
the three main engines. As an aviation example, the crash of a Swissair MD-11
near Halifax, Nova Scotia, in September 1998 was attributed to wiring
damage.
- Wiring adds significant
weight to a spacecraft or aircraft (approximately 230 miles of wire
per Shuttle, 300 miles per DC-9 airplane). Reducing
weight is key to more-efficient and less-expensive air and space travel.
The partnership developed a Micro-Wireless Instrumentation System (Micro-WIS)
consisting of the following components:
- The Micro-Wireless
Temperature Sensor System is a small, self-contained, battery-operated
sensor system that
measures temperature at a programmable
sample rate and transmits the data to a receiver unit in real time.
- The
Micro-Strain Gauge Unit is a small, self-contained, battery-operated, two-channel
strain measurement system that can be programmed (via radio
frequency [RF] link) to wake at a predetermined time or strain level
and begin recording strain data. The recorded data can be downloaded via
RF at 916-megahertz (MHz) and 1-milliwatt (mW) output power.
- The Micro-Tri-Axial
Accelerometer Unit (TAU) is a small, self-contained, battery-operated, three-axis
acceleration measurement system that can
be programmed (via RF link) to wake at a predetermined time or acceleration
load and begin recording data. The recorded data can be downloaded
via RF at 916-MHz and 1-mW output power.
Key accomplishments:
- Utilization of the
wireless instrumentation system has reduced the cost of adding temporary
instrumentation to the Space Shuttle and International
Space Station (ISS) by an order of magnitude.
- Inexpensive instrumentation
was successfully provided in support of several space missions:
– Space Shuttle Air
Revitalization System (ARS) troubleshooting.
– Forward Reaction
Control System (FRCS) feed line design environments.
– Recertification
of Space Shuttle Main Engine thrust structure.
– Environmental data for payload customers (Spacehab-Oceaneering Space
System [SHOSS] Box, MACH 1).
– ISS airlock temperatures.
– ISS Multipurpose Pressurized Logistics Module
(MPLM) acceleration monitoring.
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Key milestones:
- July 2002: RF
Node allowing Integrated Vehicle Health Monitoring (IVHM) of wireless
data at KSC. Extended-life Micro-WIS (sensors with 10-year battery
life reduces ground operations) at JSC.
Contacts: S.B. Wilson (Scott.Wilson-1@ksc.nasa.gov),
YA-E2, (321) 867-3326; and G. Studor, Lyndon B. Johnson Space Center,
(281) 483-9543
Participating Organizations: PH-F1 (S.L. Green), YA-F1-T (D.C. Lewis and D.M.
Peterson), JSC (J. Saiz), United Space Alliance (J. Huett, C. Reiber, and G.P.
Synder), Dynacs Inc. (L.E. Beissel, A.J. Eckhoff, T.G. Overcash, and J.J. Randazzo),
Invocon Inc. (K. Champaigne and M. Walcer), and Boeing (S. Dezfulian and C.
McKinnon)
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