Command, Control, and Monitoring Technologies
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Research and Technology 2002
 
Micro-Wireless Instrumentation
 

As part of its Command, Control, and Monitoring Technologies development efforts, the Kennedy Space Center is working in partnership with the Johnson Space Center and a commercial partner (Invocon Inc.) to develop a suite of stand-alone Micro-Wireless Instrumentation devices for space applications. This system addresses several major problems facing the United States aviation and space efforts including the following:

  • Instrumentation is critical for spacecraft; however, it has been expensive to add instrumentation to the Space Shuttle because of the high integration costs of interfacing with existing Shuttle systems. For example, adding a single sensor may require power and data wiring to be installed from the sensor to a central instrumentation system some distance away. Each zone the wire crosses results in significant labor costs to update drawings, revise existing procedures, and modify Shuttle flight software.
  • Wiring on aircraft and spacecraft has been a cause of numerous anomalies and failures. For example, a Space Shuttle wiring short circuit 5 seconds into the flight knocked out computer buses interfacing with two of the three main engines. As an aviation example, the crash of a Swissair MD-11 near Halifax, Nova Scotia, in September 1998 was attributed to wiring damage.
  • Wiring adds significant weight to a spacecraft or aircraft (approximately 230 miles of wire per Shuttle, 300 miles per DC-9 airplane). Reducing weight is key to more-efficient and less-expensive air and space travel.
The partnership developed a Micro-Wireless Instrumentation System (Micro-WIS) consisting of the following components:

  • The Micro-Wireless Temperature Sensor System is a small, self-contained, battery-operated sensor system that measures temperature at a programmable sample rate and transmits the data to a receiver unit in real time.
  • The Micro-Strain Gauge Unit is a small, self-contained, battery-operated, two-channel strain measurement system that can be programmed (via radio frequency [RF] link) to wake at a predetermined time or strain level and begin recording strain data. The recorded data can be downloaded via RF at 916-megahertz (MHz) and 1-milliwatt (mW) output power.
  • The Micro-Tri-Axial Accelerometer Unit (TAU) is a small, self-contained, battery-operated, three-axis acceleration measurement system that can be programmed (via RF link) to wake at a predetermined time or acceleration load and begin recording data. The recorded data can be downloaded via RF at 916-MHz and 1-mW output power.


Key accomplishments:

  • Utilization of the wireless instrumentation system has reduced the cost of adding temporary instrumentation to the Space Shuttle and International Space Station (ISS) by an order of magnitude.
  • Inexpensive instrumentation was successfully provided in support of several space missions:
    – Space Shuttle Air Revitalization System (ARS) troubleshooting.
    – Forward Reaction Control System (FRCS) feed line design environments.
    – Recertification of Space Shuttle Main Engine thrust structure.
    – Environmental data for payload customers (Spacehab-Oceaneering Space System [SHOSS] Box, MACH 1).
    – ISS airlock temperatures.
    – ISS Multipurpose Pressurized Logistics Module (MPLM) acceleration monitoring.
 

Micro-Wireless Instrumentation

 

Key milestones:

  • July 2002: RF Node allowing Integrated Vehicle Health Monitoring (IVHM) of wireless data at KSC. Extended-life Micro-WIS (sensors with 10-year battery life reduces ground operations) at JSC.


Contacts: S.B. Wilson (Scott.Wilson-1@ksc.nasa.gov), YA-E2, (321) 867-3326; and G. Studor, Lyndon B. Johnson Space Center, (281) 483-9543
Participating Organizations: PH-F1 (S.L. Green), YA-F1-T (D.C. Lewis and D.M. Peterson), JSC (J. Saiz), United Space Alliance (J. Huett, C. Reiber, and G.P. Synder), Dynacs Inc. (L.E. Beissel, A.J. Eckhoff, T.G. Overcash, and J.J. Randazzo), Invocon Inc. (K. Champaigne and M. Walcer), and Boeing (S. Dezfulian and C. McKinnon)

     
     
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