The SCAmpR architecture is a new approach to
high-end data acquisition. As the name suggests, each amplifier in the
system has memory for storing data. In addition, each amplifier has a microprocessor
that configures the amplifier for different requirements and calibrates,
communicates, and processes the data. In short, each amplifier is a stand-alone
data acquisition system.
A SCAmpR channel communicates using a standard network protocol conforming
to American National Standards Institute/Institute of Electrical and
Electronics Engineers (ANSI/IEEE) STD 802.1. This enables the
system to be integrated
using standard network distribution equipment. The system is commanded
and data is retrieved from the SCAmpR channels through an isolated
network using a simple software application written for a personal
computer (PC)
running Windows. This application can be adapted to other computer
platforms.
The intent of this architecture is to time-tag and record the data
at the amplifier in nonvolatile memory. This greatly increases
the reliability
of the system by eliminating the possibility of failures in peripheral
components that are required for recording data in traditional systems.
With SCAmpR, the data is archived at the source and can be retrieved
at any time. Even if there is a failure while retrieving the
data, the retrieval
process can, at worst, just be repeated. The system is designed with
bandwidth that allows for data snapshots to be acquired by the
host PC while receiving
health status from the SCAmpR channels. In fact, the data files in
their entirety can be transferred while recording for a 200-channel
system operating
at 10,000 samples per second per channel.
The system is designed around ANSI/IEEE 1014, specifically referencing
the 6U VersaModule Eurocard (VME), 21-slot mechanical standard. This
makes standard VME hardware suitable for the chassis buildup.
This standardization
greatly reduces cost and ensures continued availability of chassis
parts through numerous vendors. A single chassis will contain
64 SCAmpR channels
and mount in a standard 19-inch rack. The backpanel of the chassis
will have the sensor cable interface connectors. These can be
built to integrate
with existing systems. The prototype chassis is shown in the figure.
The system is scalable to the limits of the network equipment. The
individual SCAmpR channels communicate at 100 megabits per second.
The chassis is
configured to interface with a single network cable. This greatly reduces
infrastructure costs.
The system in no way adheres to the electrical VME standard. The
chassis uses the backplane for power distribution to the SCAmpR
channels. The two
end slots on both sides of the chassis contain modularly designed power
cards that provide power for 16 SCAmpR channels through the backplane.
The chassis can be configured to require a single 120-volt alternating
current power cable or accept a 28-V direct current power source. Any
power slot can receive any power module.
The 6U form factor allows space for four SCAmpR channels to be located
in a single card slot. The channels share no hardware though they reside
on the same circuit board. This ensures that a failure of any one channel
will be isolated and affect no other channel.
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SCAmpR Prototype Chassis Showing 16-Channel Power Module
The approach to the
SCAmpR channel is also modular. Though the processor, communication,
and memory will be the same, it is anticipated that different requirements
will necessitate the design of specialized amplifier sections. A section
of the circuit board is reserved for varying measurement requirements.
It will be relatively inexpensive to integrate a specialized requirement
into the basic modular design.
The final card slot
of the chassis is reserved for a certification card. This system will
not require a separate certification station. A single command from
the host PC will initiate a certification cycle that will confirm the
health
of the chassis and its contents. This feature will save considerable
labor. The system will not have to break configuration to achieve the
required annual calibration of the amplifiers. A periodic calibration
of the certification card is all that will be required.
The SCAmpR architecture was created with the intent of breaking the pattern
of increasingly short-duration obsolescence associated with electronic
systems. This system can adapt readily to changes in network equipment.
With a simple software application revision, computer equipment and operating
systems can be replaced without major cost or time impact to the system.
SCAmpR will continue the tradition of state-of-the-art data acquisition
at KSC while reducing costs for operation and maintenance to a fraction
of that required in current systems.
Key accomplishments:
- Developed system
requirements.
- Prototyped power
module, SCAmpR module, backplane, and chassis.
- Tested and demonstrated
the system prototype.
Contact: J.M. Perotti (Jose.Perotti-1@ksc.nasa.gov),
YA-D2-E1, (321) 867-6746
Participating Organization: Dynacs Inc. (Dr. P.J. Medelius, J.D. Taylor, J.A.
Rees, Dr. C.T. Mata, J.J. Henderson, and T. Erdogan)
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